New 
Qas (Quality Alert System) Engineer
 Tata Consultancy Services | |
$100,000 - $105,000
| |
sick time, 401(k)
| |
 United States, Michigan, Auburn Hills | |
 Oct 28, 2026 | |
|
Job Description
Must Have Technical/Functional Skills * Strong understanding of automotive assembly plant operations. * Experience troubleshooting PLC-controlled manufacturing systems. * Knowledge of Rockwell ControlLogix PLC platforms. * Understanding of conveyor systems and station-based manufacturing processes. * Experience analyzing production incidents and performing root cause analysis. * Strong communication and stakeholder management skills. Roles & Responsibilities Application Support * Provide Level 2/Level 3 support for the QAS application in a 24x7 manufacturing environment. * Monitor system performance and resolve production incidents impacting assembly operations. * Troubleshoot vehicle tracking, station processing, quality validation, and process data issues. * Support application deployments, upgrades, configuration changes, and testing activities. * Perform root cause analysis and implement corrective actions for recurring issues. * Collaborate with Quality, Production, Controls Engineering, and Plant IT teams. Manufacturing & Quality Support * Support the tracking of vehicles through assembly stations and conveyor segments. * Ensure accurate association of vehicle information with tooling and process results. * Investigate and resolve issues related to vehicle traceability and process compliance. * Support quality enforcement processes that prevent vehicles from progressing with unresolved station issues. * Assist plant teams in minimizing production disruptions and maintaining product quality. PLC & Controls Support * Support integration between QAS and plant floor PLC-controlled equipment. * Troubleshoot communication issues between applications, PLCs, HMIs, conveyors, and manufacturing devices. * Analyze PLC tags, signals, and production events impacting application functionality. * Support conveyor stop/start interlocks and station control functions. * Work with Controls Engineers to diagnose automation and production-related issues. Continuous Improvement * Identify opportunities to improve system reliability, monitoring, and operational efficiency. * Develop and maintain support documentation and troubleshooting procedures. * Participate in manufacturing process improvement initiatives. Salary Range: $100,000 - $105,000 per year TCS Employee Benefits Summary: Discretionary Annual Incentive. Comprehensive Medical Coverage: Medical & Health, Dental & Vision, Disability Planning & Insurance, Pet Insurance Plans. Family Support: Maternal & Parental Leaves. Insurance Options: Auto & Home Insurance, Identity Theft Protection. Convenience & Professional Growth: Commuter Benefits & Certification & Training Reimbursement. Time Off: Vacation, Time Off, Sick Leave & Holidays. Legal & Financial Assistance: Legal Assistance, 401K Plan, Performance Bonus, College Fund, Student Loan Refinancing.
Location
Auburn Hills, MI
Function
TECHNOLOGY
Role
Senior Engineer
ID
434648
Skills
Quality Management
Salary Range
$100,000 - $105,000 Desired Candidate Profile
Qualifications BACHELOR OF COMPUTER SCIENCE | |