Manufacturing Process Engineer

Manufacturing / Process Engineer - Axle Carrier Machining

Location: Sterling Heights, MI

Pay Rate: $42.30/hour

Shift: Morning Shift | 6:30 AM - 3:00 PM (Overtime up to 20 hours/week)

Work Type: Fully Onsite

Job Summary

We are seeking an experienced Manufacturing / Process Engineer to support Axle Carrier Machining operations in a high-volume manufacturing environment. This role focuses on process improvement, quality assurance, safety, and productivity, using lean manufacturing principles and structured problem-solving methodologies.

Key Responsibilities

• Support Manufacturing Process Engineering activities for Axle Carrier Machining
• Drive continuous improvement in safety, quality, productivity, and throughput
• Apply engineering and analytical techniques to develop and improve manufacturing processes
• Lead 8D corrective actions and structured root cause problem-solving initiatives
• Conduct process audits to ensure compliance with Powertrain Operations guidelines
• Perform ergonomic job evaluations and implement corrective actions
• Analyze inventory and reject root causes; lead mapping and reduction initiatives
• Create and maintain process documentation and work instructions
• Deliver capable processes, tooling, and methods for machining operations
• Lead resolution of machining-related quality and production concerns
• Drive variability reduction, lean manufacturing, and best practice initiatives
• Support ISO 14001 compliance and internal audits
• Identify throughput constraints and lead improvements to achieve Rate of Climb targets
• Ensure compliance with plant, corporate, governmental, and environmental standards

Required Skills & Experience

• 5+ years of experience in Manufacturing Engineering or Process Engineering
• Strong knowledge of Lean Manufacturing, GMP, and structured problem-solving
• Experience leading quality corrective actions (8D, 5-Why)
• Ability to work cross-functionally and demonstrate strong leadership and communication skills
• High School Diploma or GED (required)

Preferred Skills & Experience

• Bachelor's Degree in Engineering
• Machining or tooling experience in a manufacturing environment
• Lean Six Sigma experience (DMAIC, DFSS)
• Experience with PPAP, FMEA, DOE, and quality systems
• Knowledge of 5S, Kanban, Poka-Yoke, Value Stream Mapping, Kaizen, and TQM
• Ergonomic analysis and visual factory management experience

Education

• Required: High School Diploma / GED
• Preferred: Bachelor's Degree in Engineering

Additional Information

• Fully onsite role in a manufacturing environment
• Morning shift with required overtime up to 20 hours per week
• Safety training and PPE required per plant standards

Employee Benefits

• Medical, dental, vision, and pet insurance
• 401(k) Retirement Savings Plans
• Employee Assistance Program (EAP)
• Commuter/Parking Accounts
• People Perks
• Health Savings Account (HSA)
• AD & D Insurance

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